One of DOCAN’s clients had discovered corrosion under insulation (CUI) around multiple insulation support rings of their pressure vessel that needed repair. Alongside ongoing analysis DOCAN were designing the repair process and methodology including reinforcement as required and produced repair specifications and drawings for the vessel repair.
DOCAN faced many challenges in the project, including working with multiple contractors. DOCAN’s expertise and the experience of its engineers had to be utilized to apply the first principles of the vessel design code to different situations specific to the client’s vessel to ensure the safety of the vessel when undergoing repairs
The repairs required were of large scale and involve disinvestment, sequencing, detailing, parts drawings and reinvestment and was time sensitive to minimise down time.
The DOCAN solution
Once information and drawings provided by the client are reviewed, we produced 3D CAD including corroded areas, which greatly assists with visualization and provided the basis of further analyses and drawings.
After passing our initial FFS assessment, design of the repair process for the vessel began. The repairs involved cutting and removing sections of the vessel shell to be replaced, as well as individual weld overlay sections to be completed.
Technical drawings were developed using SolidWorks to define the repairs, including all necessary GD&T. A package of drawings were developed including disinvestment, repair and reinvestment.
The technical drawing package provided allowed the planned repair of the vessel to be completed successfully by making clear which areas required attention, what operations were required, and what sequence these actions should be conducted in. Accompanying documentation assured the clients of the relevant concerns and solutions involved in the repair process.
Proficiency in use of engineering standards
ASME VIII Div 1
ASME VIII Div 2
BS EN 1-4-1991
Pressure vessel modelling
Wind loading overturn moments
Vessel design code check
Minimum wall thickness
3D system modelling
Vessel reinforcement concepting
Virtual Reality walk through
Reviewing stl surface scan data
Fitness For Service Assessment
Level 3 assessment
Linear elastic analysis
Non-linear elastic-plastic collapse
Pressure vessel repair drawings
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